Newton Labs Newton Labs Underwater laser calibration
Underwater NM200EVT-1 laser calibration
Scan of a jet pump bracket
An interim 3-D CAD rendering of an NM200EVT-1 in-vessel scan of a jet pump bracket
CAD file rendering of bracket
The fully-measurable CAD file of the same jet pump bracket
Newton Labs

For information on Newton Labs underwater laser scanner products, please contact:
sales@newtonlabs.com

Operating Properties of the NM200EVT-1
Nuclear Underwater Laser Scanner with Color Enhanced Visual Inspection

Precise, Reliable and Efficient In-Vessel Dimensioning

3 views of a steam dryer crack

In-air laser scanners have existed for several years, but precise underwater laser scanning is much more challenging, especially within PWRs and BWRs. Newton-developed software makes underwater laser scanning possible in this environment by mitigating water turbulence, heat and radiation while producing a point cloud of great detail and density.

Nuclear plant operators need precise measurements of as-built components located in-vessel and in the pools, or other underwater plant locations, that need to be inspected in order to track cycle-to-cycle degradation and to obtain measurements of components in order to achieve a correct fit for fabricated replacement parts.

Operational Characteristics

  • The NM200EVT-1 laser scanner operates by laser triangulation. The projected laser line sweeps the target surface and the high resolution camera, centered on the target, captures and records any deformation of the line as a point cloud, enabling ultimate 3-D computation.
  • The NM200EVT-1 is able to scan a target as close as 6 in. (150mm) and out to a distance of almost 3 ft. (0.9M) for a scan coverage area of 2.1 ft. x 2.9 ft. (64 cm x 88 cm).
  • The NM200EVT-1 is designed to scan and capture much larger target areas by combining several point clouds together to form larger composites.
  • Operators may select from several levels of scan quality via the user interface. The shortest, most coarse scan takes 15 seconds, while the longest and most detailed takes approximately three minutes.
  • Laser light color is maximized for water penetration. The specific wavelength of the laser allows for highest possible efficiency underwater transmission.
  • The laser scanningsystem measures underwater targets to an accuracy of +/-.003 (0.067mm) while the color Enhanced Visual Inspection satisfies the requirements for MRP/ASME Section XI.
  • In the visual observation mode, the fully controllable high-intensity LED ring array on the head illuminates the area and the ultra high-definition color camera transmits a color image to the control console screen to assist the operator for optimum positioning and visual inspection.
  • The control console powers and communicates with the scanner through the cable via low-voltage DC power and signals, and the camera sends scan results up via Gigabit Ethernet.
  • All data, both visual inspection data and scanning data is permanently stored for later analysis and study.

  

Rendering from point clouds to 3D CAD image

 

Newton Labs

Example 1:

The image at the left, from a standard IVVI video, shows a crack in a BWR steam dryer door. While it is possible to determine the length of the crack by traditional means, the width and surface condition can not be determined with any precision.
A NM200EVT-1 scan (in blue) of the same crack and processed with 3-D software, precisely captures the width at all points along the length (shown here in inches).

  

NM200UW
NM200EVT-1 nuclear underwater
laser scanner

  

Methods of deployment

The scanner can be deployed by a variety of methods: pole mounting, a pan-tilt mechanism, an articulated arm, an ROV, or other robots.

Learn more about the PT200UW
Pan-Tilt Arm HERE
.

Newton Labs

Example 2:

The two images on the far left are initial point clouds from an NM200UW in-vessel scan of the same ratchet bolt from different angles. The third-party 3-D software (not included) combines multiple point clouds of the same object, producing the final measurable CAD model.